ERNiFeCr-1

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ERNiFeCr-1

ERNiFeCr-1 welding wire is developed for welding Incoloy® 800, 800H, and 800HT alloys, as well as for joining similar nickel-iron-chromium heat-resistant materials and selected dissimilar metal combinations. It delivers excellent oxidation resistance, high-temperature strength, and strong resistance to thermal fatigue, making it reliable for elevated-temperature service conditions.

ERNiFeCr-1 is commonly used in petrochemical plants, heat treatment furnaces, power generation systems, and industrial heating equipment. The wire provides a stable arc, smooth metal transfer, low spatter levels, and clean weld appearance, helping fabricators achieve consistent weld quality on demanding projects.

  • ERNiFeCr-1 Welding Wire for Incoloy 800 Series

    ERNiFeCr-1

Standards & Classification

Standard Classification
AWS A5.14 ERNiFeCr-1 (UNS N08065)
EN ISO 18274 S Ni 8065 (NiFe30Cr21Mo3)
ASME IX F-No. 45

Note: ERNiFeCr-1 is suitable for TIG (GTAW) and MIG (GMAW) welding processes, especially for components exposed to long-term high temperatures.

Chemical Composition (AWS A5.14 Specification)

Element Ni+Co C Mn Fe S Si Cu Cr Al Ti Mo P Others
Content (%) 38.0–46.0 ≤ 0.05 ≤ 1.0 ≥ 22.0 ≤ 0.03 ≤ 0.50 1.5–3.0 19.5–23.5 ≤ 0.20 0.60–1.20 2.50–3.50 ≤ 0.03 ≤ 0.50
The balanced nickel-iron-chromium composition provides excellent structural stability and oxidation resistance under cyclic heating conditions.

Mechanical Properties

Property AWS Standard (min.) Typical Value (all-weld metal)
Tensile Strength ≥ 552 MPa (80 ksi) ≥ 550 MPa
Yield Strength (0.2% offset) Not specified ≥ 260 MPa
Elongation (4d) ≥ 25% ≥ 30%
Impact Toughness (RT) Not specified ≥ 80 J

Note: Typical values are for reference only. Actual mechanical properties may vary depending on welding parameters, joint design, and base material condition.

Key Metallurgical Characteristics

Ø Excellent resistance to oxidation and carburization at elevated temperatures
Ø Good creep rupture strength for long-term heat service
Ø Strong resistance to thermal cycling and thermal fatigue cracking
Ø High nickel-iron matrix improves ductility and crack resistance
Ø Smooth arc characteristics support efficient welding operation

Application & Supply Overview

Category Details
Base Materials Incoloy® 800 / 800H / 800HT, nickel-iron-chromium alloys, and selected dissimilar joints with stainless steels
Industrial Applications Furnace equipment, reformer tubes, petrochemical plants, power stations, heat exchangers, industrial boilers
Service Environment High-temperature oxidation, carburizing atmospheres, cyclic heating, thermal stress conditions
Welding Process TIG (GTAW), MIG (GMAW)
Shielding Gas Argon (TIG); Ar/He mixtures for MIG applications
Available Form Bare wire, spool wire, TIG cut lengths

Available Sizes & Packaging

Diameter options:

  • 1.0 mm / 1.2 mm / 1.6 mm / 2.4 mm / 3.2 mm (0.035" – 0.125")

Packaging:

  • 5 kg / 15 kg plastic spools
  • 250 kg / 350 kg drums
  • TIG cut lengths: 914 mm or 1000 mm, packed in 5 kg tubes

Custom private label packaging available upon request.

Why Choose Us

Ø Competitive factory pricing with dependable production capacity

Ø Strict inspection standards for heat-resistant alloy applications

Ø Consistent weldability and clean surface finish

Ø Rich export experience for industrial global markets

Ø Fast response, technical guidance, and on-time delivery

FAQs

1. What is ERNiFeCr-1 welding wire used for?

ERNiFeCr-1 is mainly used for welding Incoloy® 800 series alloys and other heat-resistant nickel-iron-chromium materials used in high-temperature equipment.

2. Can ERNiFeCr-1 handle elevated temperatures?

Yes. It is designed for service environments involving oxidation resistance, thermal cycling, and long-term exposure to high heat.

3. Is ERNiFeCr-1 suitable for furnace applications?

Yes. It is widely used in furnace components, heat exchangers, and reformer systems where thermal stability is important.

4. Which welding processes can be used?

ERNiFeCr-1 can be used with both TIG (GTAW) and MIG (GMAW) welding processes.

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