ERNiFeCr-1 welding wire is developed for welding Incoloy® 800, 800H, and 800HT alloys, as well as for joining similar nickel-iron-chromium heat-resistant materials and selected dissimilar metal combinations. It delivers excellent oxidation resistance, high-temperature strength, and strong resistance to thermal fatigue, making it reliable for elevated-temperature service conditions.
ERNiFeCr-1 is commonly used in petrochemical plants, heat treatment furnaces, power generation systems, and industrial heating equipment. The wire provides a stable arc, smooth metal transfer, low spatter levels, and clean weld appearance, helping fabricators achieve consistent weld quality on demanding projects.
| Standard | Classification |
| AWS A5.14 | ERNiFeCr-1 (UNS N08065) |
| EN ISO 18274 | S Ni 8065 (NiFe30Cr21Mo3) |
| ASME IX | F-No. 45 |
| Element | Ni+Co | C | Mn | Fe | S | Si | Cu | Cr | Al | Ti | Mo | P | Others |
| Content (%) | 38.0–46.0 | ≤ 0.05 | ≤ 1.0 | ≥ 22.0 | ≤ 0.03 | ≤ 0.50 | 1.5–3.0 | 19.5–23.5 | ≤ 0.20 | 0.60–1.20 | 2.50–3.50 | ≤ 0.03 | ≤ 0.50 |
| Property | AWS Standard (min.) | Typical Value (all-weld metal) |
| Tensile Strength | ≥ 552 MPa (80 ksi) | ≥ 550 MPa |
| Yield Strength (0.2% offset) | Not specified | ≥ 260 MPa |
| Elongation (4d) | ≥ 25% | ≥ 30% |
| Impact Toughness (RT) | Not specified | ≥ 80 J |
Note: Typical values are for reference only. Actual mechanical properties may vary depending on welding parameters, joint design, and base material condition.
| Category | Details |
| Base Materials | Incoloy® 800 / 800H / 800HT, nickel-iron-chromium alloys, and selected dissimilar joints with stainless steels |
| Industrial Applications | Furnace equipment, reformer tubes, petrochemical plants, power stations, heat exchangers, industrial boilers |
| Service Environment | High-temperature oxidation, carburizing atmospheres, cyclic heating, thermal stress conditions |
| Welding Process | TIG (GTAW), MIG (GMAW) |
| Shielding Gas | Argon (TIG); Ar/He mixtures for MIG applications |
| Available Form | Bare wire, spool wire, TIG cut lengths |
Diameter options:
Packaging:
Custom private label packaging available upon request.
Ø Competitive factory pricing with dependable production capacity
Ø Strict inspection standards for heat-resistant alloy applications
Ø Consistent weldability and clean surface finish
Ø Rich export experience for industrial global markets
Ø Fast response, technical guidance, and on-time delivery
1. What is ERNiFeCr-1 welding wire used for?
ERNiFeCr-1 is mainly used for welding Incoloy® 800 series alloys and other heat-resistant nickel-iron-chromium materials used in high-temperature equipment.
2. Can ERNiFeCr-1 handle elevated temperatures?
Yes. It is designed for service environments involving oxidation resistance, thermal cycling, and long-term exposure to high heat.
3. Is ERNiFeCr-1 suitable for furnace applications?
Yes. It is widely used in furnace components, heat exchangers, and reformer systems where thermal stability is important.
4. Which welding processes can be used?
ERNiFeCr-1 can be used with both TIG (GTAW) and MIG (GMAW) welding processes.