ERNiCr-3

ERNiCr-3 welding wire,Inconel 82 welding wire,nickel alloy filler metal,nickel chromium welding wire,high temperature welding wire,nickel alloy MIG TIG wire

ERNiCr-3

ERNiCr-3 is a high-performance nickel-chromium alloy welding wire, primarily used for welding Inconel 600 and 601 alloys, as well as for dissimilar metal welding between nickel alloys and stainless steels. Known for its exceptional high-temperature oxidation resistance and thermal fatigue resistance, ERNiCr-3 is ideal for industries requiring reliable performance in high-stress, high-temperature environments.

This alloy is widely used in power generation, petrochemical, and heat-treatment industries, where weld integrity under thermal cycling and high temperatures is crucial.

  • ERNiCr-3 Nickel Alloy Welding Wire,Inconel Welding Filler Metal

    ERNiCr-3

  • ERNiCr-3 Nickel Alloy Welding Wire,Inconel Welding Filler Metal

    ERNiCr-3

  • ERNiCr-3 Nickel Alloy Welding Wire,Inconel Welding Filler Metal

    ERNiCr-3

Standards & Classification

Standard

Classification

AWS A5.14

ERNiCr-3

EN ISO 18274

S Ni 6082

UNS

N06082

Chemical Composition (Typical, %)

Element

C

Mn

Si

Cr

Ni

Fe

Ti

Cu

S

P

Content (%)

≤0.10

2.5–3.5

≤0.50

18.0–23.0

≥67.0

≤3.0

≤0.75

≤0.50

≤0.015

≤0.03

Strict alloy chemistry control ensures consistent weld metal properties across production batches.

Mechanical Properties (Typical Weld Metal)

Property

Typical Value

Tensile Strength

≥550 MPa

Yield Strength

≥240 MPa

Elongation

≥30%

Impact Toughness

Excellent at room temperature

Actual mechanical values may vary depending on welding parameters and dilution.

Key Metallurgical Characteristics

Ø Solid Solution Strengthened Ni-Cr Alloy – Provides excellent high-temperature strength and oxidation resistance up to ~1000°C.

Ø Outstanding Crack Resistance – Resists hot cracking under thermal cycling and high stress, ideal for dissimilar welding (Ni alloys to stainless steel or carbon steel).

Ø Corrosion Protection – Highly resistant to pitting, stress-corrosion cracking, and general corrosion, especially in chloride-rich environments.

Ø Stable Microstructure – Maintains mechanical integrity and ductility during prolonged high-temperature service.

Application & Supply Overview

Category

Details

Base Materials

Inconel 600, Inconel 601, Nickel-chromium alloys, Dissimilar joints (Ni alloys to stainless steel), High-temperature oxidation resistance overlays

Industrial Applications

Furnace components, Heat exchangers, Power plant piping, Petrochemical reformers

Functional Use

Dissimilar welding, Corrosion-resistant welding, High-temperature structural joining

Available Forms

TIG Filler Rod (GTAW), MIG Welding Wire (GMAW)

Available Sizes & Packaging

Wire Diameter Packaging Form Net Weight per Unit Typical Application Process
1.2 mm (0.045″) Plastic Spool 5 kg / 15 kg MIG (GMAW)
1.6 mm (1/16″) Plastic Spool 5 kg / 15 kg MIG (GMAW)
2.0 mm Straight Length (TIG rod) 5 kg / 10 kg per tube TIG (GTAW)
2.4 mm Straight Length (TIG rod) 5 kg / 10 kg per tube TIG (GTAW)
3.2 mm Straight Length (TIG rod) 5 kg / 10 kg per tube TIG (GTAW)

Packaging Options:

  • Vacuum-sealed aluminum foil bag to prevent oxidation
  • Carton box with moisture barrier
  • Steel drum for bulk orders (customized weight)

Customization:
Other diameters (e.g., 0.9 mm, 1.0 mm) and packaging weights (e.g., 1 kg, 20 kg) are available upon request.

Why Choose Us

Ø Strict Quality Control – Every batch of ERNiCr-3 wire is tested for chemical composition and mechanical properties to meet AWS A5.14 and ISO 18274 standards.

Ø Traceable Raw Materials – We source virgin nickel and chromium from reputable mills, with full mill test certificates (MTC) provided. Low impurity levels are guaranteed.

Ø Consistent Wire Surface & Feedability – Advanced drawing and cleaning processes guarantee smooth wire surface, no copper flaking, and stable arc performance for automated TIG/MIG welding.

Ø Fast Delivery & Flexible MOQ – Ready stock for standard diameters; small MOQ available for trial orders.

Ø Technical Support – Our experts provide pre-sale and after-sale assistance, including parameter recommendations and troubleshooting for dissimilar metal welding.

FAQs About ERNiCr-3

1. What base metals can ERNiCr-3 weld?

ERNiCr-3 is designed for Inconel 600, Inconel 601, Incoloy 800, and also for dissimilar welding between nickel alloys and stainless steels (e.g., 304, 316) or carbon steel.

2. Can ERNiCr-3 be used for cladding or overlaying?

Yes. It is often used for corrosion-resistant or high-temperature oxidation resistant overlays on carbon steel or low-alloy steel substrates.

3. What shielding gas is recommended for MIG welding with ERNiCr-3?

For GMAW (MIG), use 100% Argon or Ar + 20–30% He to improve wetting and penetration. For GTAW (TIG), use pure Argon.

4. Is preheating or post-weld heat treatment required?

Generally not required for most applications. However, for heavy sections or highly restrained joints, preheating (150–200°C) may be used to reduce thermal stress. Post-weld heat treatment is not typical for ERNiCr-3 weld metal.

5. What is the difference between ERNiCr-3 and ERNiCrMo-3?

ERNiCr-3 contains no molybdenum (Mo) and has higher niobium (Nb) content (2–3%), making it better for high-temperature oxidation resistance. ERNiCrMo-3 contains ~9% Mo, offering superior pitting and crevice corrosion resistance in chloride environments.

6. How should ERNiCr-3 be stored?

Store in a dry, clean environment. Once opened, if exposed to humidity, re-dry at 250–300°C for 1–2 hours or use within 8 hours to avoid hydrogen-induced cracking.

7. What is the typical interpass temperature for welding?

Keep interpass temperature below 150°C (300°F) to prevent overheating and loss of corrosion resistance.

Need Technical Assistance?

Contact our technical team for grade confirmation, detailed product datasheets, welding procedure guidance, or to request a project-specific quotation.

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